The in-die manipulator of the multi-station stamping die is a kind of automation equipment installed inside the multi-station stamping die. The multi-station stamping manipulator is composed of: double station sheet material unpalletizer, servo magnetic conveyor belt, three dimensional Transfer manipulator, and other main parts.
Double station sheet unpalletizer:
Double station sheet unpalletizer is the front end equipment of the multi-station stamping manipulator system. It can efficiently separate and unstack the stacked sheets, and provide a stable sheet supply for the subsequent processing process. The double station design can improve the work efficiency, when one station is carrying out the unpalletizing operation, the other station can carry out the preparation work, to achieve continuous and uninterrupted feed.
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Servo magnetic conveyor belt:
The servo magnetic conveyor belt plays a key role in the transmission of the sheet material in the system. The servo control ensures the precise operation of the conveyor belt, which can adjust the transfer speed and position according to different production needs. The magnetic design can firmly adsorb the sheet material, prevent the sheet material in the transfer process deviation or drop, to ensure the stable transmission of the sheet material.
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Three dimensional Transfer manipulator:
The three-dimensional Transfer manipulator has a high degree of flexibility and accuracy. It can carry out complex movements in three-dimensional space to realize the operation of grasping, transporting and placing pieces. Through the advanced control system, the manipulator's action trajectory and strength can be precisely controlled to ensure the accurate operation in the process of multi-station stamping, improve production efficiency and product quality.
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Three-in-one uncoiling and levelling feeder is an efficient automatic equipment which integrates three functions of uncoiling, levelling and feeding
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Uncoiling function:
The spindle is equipped with a power press arm and a stopper arm to prevent the coil from being loose or too tight. Usually using hydraulic or electric drive mode, can flexibly cope with different weights and specifications of coil. With automatic feeding function, effectively reduce the labor intensity of manual operation.
Leveling function:
The leveling mechanism is usually composed of a number of groups of rollers staggered up and down. By adjusting the gap and pressure between the rollers, the plates of different thicknesses can be accurately levelled to ensure the leveling effect of the plates.
Feeding function:
The feeding mechanism is usually driven by servo motor, which has the characteristics of high precision and high stability, which can make the plate always maintain the correct position in the feeding process, prevent the plate from offset or dislocation, and has the characteristics of high precision, high speed and high stability. The feeding length and speed can be precisely controlled according to different processing requirements. Responsible for accurately conveying the flat sheet to the working position of the stamping equipment or other processing equipment.
The perfect partner for efficient stamping
The combination of two kinds of intelligent automation equipment can play a significant functional advantage
• Increase production efficiency:
The three-in-one uncoiling and leveling feeder realizes the integrated automatic operation of uncoiling, leveling and feeding, reducing the time and labor intensity of manual intervention and material handling. The multi-station manipulator can quickly and accurately carry out material transfer and processing operation between multiple stations, which greatly shortens the processing cycle. This combination can achieve efficient continuous production, and the production efficiency is significantly improved compared to traditional manual operation or single equipment operation.
• Improve product quality:
The 3-in-1 uncoiling levelling feeder ensures the flatness of the material through the accurate levelling function, which provides a good foundation for subsequent processing. The precise positioning and transfer of the multi-station manipulator ensures the position accuracy of the material in the processing process, and reduces the product quality problems caused by human factors or equipment errors.
• Enhanced production flexibility:
Able to adapt to different types and specifications of material processing, just by adjusting equipment parameters and the program of the manipulator, you can quickly switch to produce different products. The multi-station manipulator can flexibly adjust the station sequence and processing process according to the production needs and process changes, and meet the diversified production requirements.
• Save labor costs:
Automated production process reduces the dependence on labor, a 3-in-1 uncoiling and leveling machine with multi-station manipulator can usually replace the operation of multiple workers, thus reducing the labor cost of enterprises. In some work environments with high labor intensity and high risk, such as heavy machinery manufacturing, this advantage is more obvious.
Easy to automate production management:
It can be seamlessly connected with the automated production management system of the enterprise to achieve real-time collection, transmission and analysis of production data, which is convenient for enterprises to monitor and manage the production process, optimize the production process, and improve the efficiency and scientific nature of production management. For example, through data analysis, problems and bottlenecks in production can be found in time, and corresponding measures can be taken to improve them.
It can be seamlessly connected with the automated production management system of the enterprise to achieve real-time collection, transmission and analysis of production data, which is convenient for enterprises to monitor and manage the production process, optimize the production process, and improve the efficiency and scientific nature of production management. For example, through data analysis, problems and bottlenecks in production can be found in time, and corresponding measures can be taken to improve them
Double station sheet unpalletizer:
Double station sheet unpalletizer is the front end equipment of the multi-station stamping manipulator system. It can efficiently separate and unstack the stacked sheets, and provide a stable sheet supply for the subsequent processing process. The double station design can improve the work efficiency, when one station is carrying out the unpalletizing operation, the other station can carry out the preparation work, to achieve continuous and uninterrupted feed.
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The servo magnetic conveyor belt plays a key role in the transmission of the sheet material in the system. The servo control ensures the precise operation of the conveyor belt, which can adjust the transfer speed and position according to different production needs. The magnetic design can firmly adsorb the sheet material, prevent the sheet material in the transfer process deviation or drop, to ensure the stable transmission of the sheet material.
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Three dimensional Transfer manipulator:
The three-dimensional Transfer manipulator has a high degree of flexibility and accuracy. It can carry out complex movements in three-dimensional space to realize the operation of grasping, transporting and placing pieces. Through the advanced control system, the manipulator's action trajectory and strength can be precisely controlled to ensure the accurate operation in the process of multi-station stamping, improve production efficiency and product quality.
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What is a 3-in-1 uncoiling and levelling feeder?
Three-in-one uncoiling and levelling feeder is an efficient automatic equipment which integrates three functions of uncoiling, levelling and feeding.png)
Uncoiling function:
The spindle is equipped with a power press arm and a stopper arm to prevent the coil from being loose or too tight. Usually using hydraulic or electric drive mode, can flexibly cope with different weights and specifications of coil. With automatic feeding function, effectively reduce the labor intensity of manual operation.
Leveling function:
The leveling mechanism is usually composed of a number of groups of rollers staggered up and down. By adjusting the gap and pressure between the rollers, the plates of different thicknesses can be accurately levelled to ensure the leveling effect of the plates.
Feeding function:
The feeding mechanism is usually driven by servo motor, which has the characteristics of high precision and high stability, which can make the plate always maintain the correct position in the feeding process, prevent the plate from offset or dislocation, and has the characteristics of high precision, high speed and high stability. The feeding length and speed can be precisely controlled according to different processing requirements. Responsible for accurately conveying the flat sheet to the working position of the stamping equipment or other processing equipment.
The perfect partner for efficient stamping
The combination of two kinds of intelligent automation equipment can play a significant functional advantage
• Increase production efficiency:
The three-in-one uncoiling and leveling feeder realizes the integrated automatic operation of uncoiling, leveling and feeding, reducing the time and labor intensity of manual intervention and material handling. The multi-station manipulator can quickly and accurately carry out material transfer and processing operation between multiple stations, which greatly shortens the processing cycle. This combination can achieve efficient continuous production, and the production efficiency is significantly improved compared to traditional manual operation or single equipment operation.
• Improve product quality:
The 3-in-1 uncoiling levelling feeder ensures the flatness of the material through the accurate levelling function, which provides a good foundation for subsequent processing. The precise positioning and transfer of the multi-station manipulator ensures the position accuracy of the material in the processing process, and reduces the product quality problems caused by human factors or equipment errors.
• Enhanced production flexibility:
Able to adapt to different types and specifications of material processing, just by adjusting equipment parameters and the program of the manipulator, you can quickly switch to produce different products. The multi-station manipulator can flexibly adjust the station sequence and processing process according to the production needs and process changes, and meet the diversified production requirements.
• Save labor costs:
Automated production process reduces the dependence on labor, a 3-in-1 uncoiling and leveling machine with multi-station manipulator can usually replace the operation of multiple workers, thus reducing the labor cost of enterprises. In some work environments with high labor intensity and high risk, such as heavy machinery manufacturing, this advantage is more obvious.
Easy to automate production management:
It can be seamlessly connected with the automated production management system of the enterprise to achieve real-time collection, transmission and analysis of production data, which is convenient for enterprises to monitor and manage the production process, optimize the production process, and improve the efficiency and scientific nature of production management. For example, through data analysis, problems and bottlenecks in production can be found in time, and corresponding measures can be taken to improve them.
It can be seamlessly connected with the automated production management system of the enterprise to achieve real-time collection, transmission and analysis of production data, which is convenient for enterprises to monitor and manage the production process, optimize the production process, and improve the efficiency and scientific nature of production management. For example, through data analysis, problems and bottlenecks in production can be found in time, and corresponding measures can be taken to improve them
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